• Took my 65 coupe on a cruise last weekend and the engine suddenly sounded like it began running on 7 cylinders, which I later determined was the case. I inspected everything visually under the hood, and nothing appeared to be wrong. However, the left exhaust began emitting noticeable smoke which smelled like burning oil. Until about 20 minutes later, the smoke ended.

    I was watching the oil pressure gauge closely and it never dropped, but checked the oil level when the cruise reached its destination. It had dropped, but was not quite down to the add mark on the dipstick. I bought a couple of quarts of oil at a gas station, in case I needed any on the way back home, but did not. Engine ran pretty rough at idle, but smoothed out a lot running at 55-60 on open roads. No other signs of engine problems. No noises, oil pressure held steady and coolant temp stayed normal.

    Back home, I let it cool down a couple of hours and started to investigate. Pulled plugs 5-8 and found #7 oily, but the other 3 plugs normal. Removed the valve cover and found #7 intake rocker lying beside its broken stud. It looked like a fatigue fracture starting from the bottom thread root of the 3/8-24 thread that the prevailing-torque lash-adjusting nut threads onto. Pushrod was straight and I could see no evidence of the rocker bottoming out on the stud.

    My big surprise was that when I removed the lower part of the stud that is threaded into the head, anti-freeze came out, indicating that the tapped hole enters the head's coolant passage. I had not expected this, but from searching on the internet, it appears that this is normal and sealant should be used on studs to seal coolant from leaking past the threads.

    I found several recommendations for the "best" sealant. Some of you on this site must have experience with this and have a recommendation for sealant, and can explain why you think your choice is the best.

    Thanks in advance.

  • Yes, the threads need to be sealed, but it is not complicated. Generally, the studs will seal, even without sealer. Almost any gasket sealer works well. I carry spare studs in my glove box as I use Poly Locks on the studs to preclude loosening of the adjustment more often. The Poly Locks only cause the studs to break once in a while and it is all my doing. If you adjust your valves with these, the natural tendency is to use the Allen set screw to just lock them down when done. They actually do not work well that way for me as the nuts tend to back off. I get the adjustment close, tighten the set screw and then finsh tightening the main nut to the correct lash.

    -Fred-

    65 Koupe early San Jose Phoenician Yellow 4 speed
    66 GT Koupe Dearborn Blue 4 speed
    66 KGT San Jose fastback pony interior Silver Frost 4 speed
    64 Falcon sedan delivery 289 4 speed
    65 Ranchero 289 4 speed
    66 Corvette roadster 427/425 4 speed

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