Thanks and now understood on NPT threads. Thanks for the tip on the distributor as well.....
However, on the exact sizes, for a 1/4" - 18 NPT thread the major diameter is listed as 0.540" and the minor diameter at 0.442". Now, the holes in the front of the block that take the original 1/2" diameter press in plugs are obviously already 0.50" bores. Therefore the minor diameter of the NPT thread after tapping will be 0.50". That doesn't sound like enough thread.
If you guys say that you simply run a 1/4" - 18 NPT tap into that original 1/2" hole then I'll give it a go, but just wanted to double check.